flexography pros and cons

This printing technique allows a lot of flexibility with label material. Since flexographic presses run at a much faster speed than digital presses, it is an efficient way to produce large volume runs with high quality results. Water-Based Inks. It is possible to print thousands of labels in a short period of time. After your label is printed, the next step is to cut them to the desired final shape. Because of that, it is the first choice for food packaging and containers for other consumer packaged goods. Flexographic printing is suitable for any substrate like cellophane, plastic, and paper. Flexography is fast. The advantages will follow. Advantages of offset printing. Flexographic Printing. Advantages of flexography * Prints on wide variety of absorbent and nonabsorbent substrates. Those in the label printing business understand the importance of knowing how the printing machine operates, both good and bad. In other forms of printing, some of the steps above require human intervention. Disclosure: Positive Negative Impact is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Flexography for Packaging Printing. If you want high-end images on your pouch, rotogravure is the way to go. It is better suited for the 21st century. Cons As well as being slightly more expensive to set up than other printing processes, flexography also requires more rollers and ink to be used to create full-colour finished products (a minimum of four). Things are less clear when considering Flexo for short run production. For instance, the use of water-based inks reduces the environmental impact and reduces the amount of toxins released into the atmosphere. If this all sounds pretty great, it is because flexography does offer lots of great benefits, but as with anything, there are pros and cons. Flexography is known for a quick production process. eval(ez_write_tag([[250,250],'positivenegativeimpact_com-box-4','ezslot_3',117,'0','0'])); 4.) Flexography is ideal for solid color printing. This makes flexography sustainable, adaptable, and cost-effective where repeat orders are applicable in your business. Flexographic Printing Digital Vs. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. Pros of using Flexography Printing for Poly Mailers. In other printing processes, several layers of ink are required to attain the proper saturation and richness. It serves little purpose when you have to invest a fair amount of time into designing plates and go through the time-consuming set up to print out a small order. Pros The great advantage of flexographic printing plates is that they are wipeable and reusable across millions of impressions. Many businesses today use flexography because it is particularly suitable for large printing orders where printing costs are a concern. Let us look at both sides of the coin to have a good idea why it is a great option for label / paper/ Film printing on a range of substrates. The plate design and creation is time-consuming, which many businesses see detrimental to their goals unless the printing order is relatively large. When the print run is finished, the ink is washed off and printing plate stored away to be re-used another day. Flexographic printing comparatively comes at an economical cost, which is partly because labor costs are low. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. Flexography printing is great for the bulk printing of poly mailers. It’s a modern version of letterpress printing and can be utilised on almost any type of substrate. The only thing you need to worry about is inputting the material into the device. Use a screen to press ink on to something. Start studying Advantage or DisAdvantage Gravure. Don’t let the future impoverish the present. Flexography will maintain very good quality in solid colour print, process imaging, fine text printing with little operator intervention. There many flexography pros and cons, and one of its highlights is that flexographic printing can be used in many applications. Flexography is commonly used for stand-up pouches. There are varieties of inks depending on the material to print on, be it porous or non-porous, so there is no limit to the substrate you can use, from paper, board through to unsupported films. The popularity for this type of printing continues to grow, despite widespread digitisation by many printing sectors. The popularity for this type of printing continues to grow, despite widespread digitisation by many printing sectors. The trademark advantage of flexographic printing is that it is fast and will facilitate a speedy production process. Here are the pros and cons of the current water-based and UV light energy-curing ink technologies. Pros & Cons Of Corrugated Cardboard Boxes for Packing & Moving. Often going by the abbreviation “flexo,” flexography is the name given to a printing process utilizing a flexible relief plate. It is widely used in the production of newspapers, catalogs, shopping bags, self-adhesive labels, disposable cups, milk cartons, gift wrap and wallpaper. It’s highly automated. Flexographic printers, therefore, are capable of churning out a lot of content every hour. Flexography is a great choice if you require a high volume order. Not the best for smaller jobs. Because of the quick turnaround times and the relatively low cost of printing materials such as ink, flexography is significantly cheaper than other printing methods. The Pros and Cons of Gravure Printing for Business Gravure printing was invented in 1890, and it's been used ever since when companies need a big job done fast with high quality and vibrant color. However, some businesses do opt for flexographic printing even if they have smaller orders – as long as the number of plates will see some use in the future, that is. But is it always appropriate for each printing job? Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. A 3D relief is prepared which is then mounted on a roller to print the graphic. Despite the cost of the plates, the long-term price per unit printed is consistently low compared to other mainstream printing methods and only moderately higher on low volumes compared to Digital offerings. The surface of the plate is coated with fast-drying ink. Flexography was derived from rubber stamp printing, which became prevalent in the early 1900s. Save my name, email, and website in this browser for the next time I comment. NutraBurst Review 2021: Everything You Should Know, Fat Transfer Breast Augmentation Pros and Cons. This is partially because flexography is old. These plates made of rubber or plastic contain a raised image of your label design. Once the machine starts running, the printing process is very quick. Flexo printing works well with a variety of substrates and fast-drying inks, making it ideal for packaging and publication printing. Learn vocabulary, terms, and more with flashcards, games, and other study tools. Flexography's chief advantages are that it is fast, adaptable, good for color and continuous images and employs ink that dries nearly instantly. Alan Behrens is an experienced writer and our editor-in-chief.PNI's goal is to publish high-quality, educational content covering everything from history to current events. Not the most advanced form of printing. It guarantees high-quality images. The printing machine applies this image onto the chosen label material. Goli Gummies Review 2021: Are Apple Cider Vinegar Gummies Effective? Good dot reproduction, higher run speeds, low cost plates. Heal-N-Soothe Review: Pros and Cons, Side Effects and More, ActivatedYou Morning Complete Review 2021 – Benefits, Side Effects, and More, Miguel Ángel Félix Gallardo: The Godfather of the Mexican Drug Trade, The Doublemint Twins: The Faces of Wrigley’s Iconic Gum, Junko Furuta: Forty Four Days Living In Hell Before Her Murder, Studebaker: The Rise and Fall of an Iconic Car Brand. Cons. If intricate details are essential, 3d printing or screenprinting are more reliable choices. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. Lithography is the process of producing a printing with a stone or smooth metal plate. Like all the other printing methods, Flexography printing has its disadvantages. Flexography was derived from rubber stamp printing, which became prevalent in the early 1900s. However, manufacturers use it for corrugated boxes too. This technology makes use of flexible… The whole process is less dynamic than rotogravure. The viability of Flexo will then become a balance of volume of the order against Set up time and cost of printing plates. Flexography is fast. Corrugated cardboard boxes have become the popular choice when it comes to packing and storing goods. Are there cons to consider as well?eval(ez_write_tag([[250,250],'positivenegativeimpact_com-box-3','ezslot_0',106,'0','0']));Flexographic Printer. Do the benefits outweigh the disadvantages. Flexographic printing is preferable for medium to large volumes of printing due to the setup and plate making cost. These are often essential parameters in your decision-making process. Never invest blindly or rely on your previous perception of an existing process. Works on many materials. Here are our pros and cons. There are many benefits of using corrugated cardboard boxes; below is a comprehensive list of why choosing a corrugated cardboard box over another style of box is the best choice for moving or shipping. We need to know these 5 things. Related: Need New Labels? It … Flexography accommodates a variety of Ink types from Water based through to Solvent & U.V Curable Inks, which makes it the most versatile process for almost any application. It can be used on nearly any non-absorbent material. Furthermore the latest Servo based machines are reducing set up times to the extent it allows even shorter job runs to be economic. Drying systems can be controlled avoiding waste of energy, and latest low energy LED UV systems are now coming online. Flexography or “flexo,” a more traditional print technology developed in the early 1900’s, utilizes flexible relief plates and semi liquid inks, either solvent based, water based, or UV cured. Flexography pros and cons. It provides high quality labels & printed films that sell products, equipment lasts a long time in harsh conditions. Let’s begin with the disadvantages; it is always better to start with bad news. The positive part of the image is marked out on the plate with a hydrophobic (water-repelling) substance while the negative image is treated with a hydrophilic (water-attracting) substance. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. It’s quick. Rotogravure is a relatively new technique. Disadvantages of flexographic printing. 1. Pros and Cons of Flexography March 11, 2020 by Alan Behrens Often going by the abbreviation “flexo,” flexography is the name given to a printing process utilizing a flexible relief plate. Since flexography uses a printing material that is web-fed, the printer can easily make the best use of its space, fitting the design both vertically and horizontally, and as many times as desired. Hence, once you are clear about parameters like a number of boxes to print, your budget, quality requirements and time in … Flexographic printing is faster than rotogravure. Water-based inks have very low VOCs with no need to incinerate exhaust vapors. As well as being slightly more expensive to set up than other printing processes, flexography also requires more rollers and ink to be used to create full-colour finished products (a minimum of four). Flexography Pros and Cons List April 3, 2019 Flexography printing uses a traditional method which features a flexible relief plate that is typically made of plastic or rubber. When the FDA deemed the inks being used for the process as unsafe for food packaging, it’s main use case at the time, changes were made to the inks being used and the process was renamed. A benefit to running jobs with this method is that the cost per label decreases substantially as your quantity increases. Screen printing. They are non-flammable, with no special handling or storage requirements. If this all sounds pretty great, it is because flexography … Conventional ink costs are relatively low compared to. Various packaging alternatives have been categorized regarding their size When used for medium to long print runs, the advantages of flexography outweigh the disadvantages by far, thus making it the best printing technology for long-term return on investment. Posted by Luminite on Feb 3, 2020 9:45:00 AM Tweet; Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing. Its disadvantages include the cost of its plates, the consumption of costly stock and the large amount of time needed for setup. pros and cons of different packaging materials, such as wood, plastic, corrugated cardboard and metal. Flexography is ideal for solid color printing. The method is quite similar to that of Lithography, but instead of flat plates, a flexography uses a light-sensitive polymer. Africa Print News 2020-07-20T07:53:17+02:00 Jul 14th, 2020 | View Larger Image; According to Focus Label Machinery, while flexography dates from the 19 century, modern improvements have made the technology sophisticated, durable, and adaptable. Cutting Dies. It’s a modern-day version of letterpress printing and considered by many to be the best kind of non-digital printing for large orders, and long print runs. Flexographic machines can shorten the process time, with a finished product produced in a single pass. Flexography is known for providing quality results with its efficiency in speed. It can be used to print on a variety of different materials. Is gravure printing right for you? Tactile feel, good color, higher run speeds. Flexographic vs Lithographic is definitely an interesting topic to have a discussion on but, both of them have their share of pros and cons. Capture profits now. Printing in any virtually material using a variety of ink and colour combinations. Consumables are relatively low cost and do not add significantly to the production cost price per label. This makes flexography sustainable, adaptable, and cost-effective where repeat orders are applicable in your business. Like shirts. Let’s break it down and examine the basics of each type of printing and pros and the cons so you can figure out what is best for your business. Flexography (often abbreviated to flexo) is a printing process which utilises a flexible relief plate. For example, most cardboard boxes and brown paper bag designs use flexographic printing. It is widely used in the production of newspapers, catalogs, shopping bags, self-adhesive labels, disposable cups, milk cartons, gift wrap and wallpaper. Ink costs & material costs are relatively low, with no special coatings required. The most significant advantage of flexography is that you can print on numerous material options. Now that we are out with the bad, let us get in with the good. One of the reasons labor costs are comparatively low in flexography printing is because the entire process is highly automated once you press the ‘start’ button. This makes flexographic printing a strong choice for volume production and fast turnaround requirements. Let’s break it down and examine the basics of each type of printing and pros and the cons so you can figure out what is best for your business. Recycling ink also minimises the amount of released chemicals. Read our quick summary of gravure printing to learn everything you need to know. If a job is made up of several colours, you will need to provide a plate for each colour. Flexo Printing vs Gravure Printing: Pros and Cons. The Pros and Cons of Centralised and Hybrid Structures A good Flexographic machine is Robust and parts last a long time before the need to replace them arises. After it prints the label has, the cutting die automatically separates each design according to its required size. Low opacity, non-tactile. Disadvantages of flexographic printing. Flexography comes with many pros. To discover more of the advantages of flexographic printing please download our free Ultimate Guide To Flexo Printing by clicking here. The production of a Flexo printing plate can processed using water, solvent or digitally using the latest computer to plate advances. Flexography is typically useful for large printing orders. Flexographic printing equipment are quite complex in nature with a number of integral systems built into the process. 2.) It Works ThermoFight X Review 2021: Can It Help You Lose Weight? Here are some of the flexography pros and cons of to help you determine whether or not it is the right option for you. “Cutting dies” are metallic cylinders with shallow blades on the surface that slice the label shape into the material so excess material around the labels can be removed. 3.) A flexographic press takes time to set up, the more colours the longer the set-up time will be. It’s suitable for large printing jobs: the price per 1000 labels goes down as the number of … Flexographic printing equipment can be environmentally friendly. Most other types of printing do this separately, which prevents continuous production. Flexographic Printing. Are there any downsides to flexography? • Chapter 5 - Empirical results: This chapter includes the presentation of the organization and results from the investigations, calculations and the methods used. With the new techniques coming up offering bolder colours and more highly defined images and complicated designs, Flexographic printing may seem a step back in providing a relative simple printing process, but with knowledge Flexo Printing offers the same opportunities , flexibility , variety and speed. Technological advancement has brought about advanced printing processes and flexography. Here are our pros and cons. High screen cost. 1. Related: Need New Labels? Flexography is known for providing quality results with its efficiency in speed. It is a thing of the past when printing was done by means of blocks and stencils. The moderate time it takes to set-up the machine is well-compensated by the fast production speeds. The trademark advantage of flexographic printing is that it is fast and will facilitate a speedy production process. From there, the machine will pull the material and press the ink seamlessly. Those in the label printing business understand the importance of knowing how the printing machine operates, both good and bad. Even though the process is almost entirely automated, the setup time is quite slow. eval(ez_write_tag([[300,250],'positivenegativeimpact_com-banner-1','ezslot_2',118,'0','0'])); Again, for a small order, it may not be worth your while (or your time) to set it all up manually. Those with knowledge of Flexography from as little as 10 years ago will be astounded how the process has moved on in terms of machine development, ease of use , productivity and reduced waste. Flexographic Printing Machinery And Equipment. The advantages of flexo printing: Runs at extremely high speeds and is ideally suited for long printing runs; Prints on a wide variety of substrate materials eval(ez_write_tag([[250,250],'positivenegativeimpact_com-medrectangle-4','ezslot_1',108,'0','0'])); 3.) It’s cost-efficient. Flexo printing works well with a variety of substrates and fast-drying inks, making it ideal for packaging and publication printing. 1.) There is low operational cost involved. hbspt.cta._relativeUrls=true;hbspt.cta.load(2203899, '9153646b-09d9-49ef-8799-9ba388bea850', {}); Copyright © 2019 Focus Label Machinery Ltd. All rights Reserved. What Is Flexographic Printing and What are Its Pros and Cons? Benefit: FastBecause the material used for flexographic printing is web-fed, this allows the printer to … 1.) A Flexographic printing press is a great long term business investment for both medium and high volume production. You get a color durable print with flexography due to the use of heat rollers. It’s a modern-day version of letterpress printing and considered by many to be the best kind of non-digital printing for large orders, and long print runs. Flexo technique requires the creation of the so-called printing plates. 2.) The Environmental Pros And Cons Of Flexographic Printing Plates. In other printing processes, several layers of ink are required to attain the proper saturation and richness. If you are interested in acquiring a new printing press, but you are unsure of how flexo stands in relation to other printing technologies, the first thing to do is get as much of the LATEST information as possible. The production of a Flexo printing plate can processed using water, solvent or digitally using the latest computer to plate advances. With flexography you can even use water based ink for poly mailer printing and for the highest definition result you can use UVC inks. Flexography, which is shortened as flexo is a technique of printing that was developed in the early 1900s. This was made with the introduction of the Indigo Omnius digital press. The number of systems & mechanical components also makes it essential to plan a regular schedule of routine maintenance – in order to avoid expensive downtime and repairs. Here are some of the flexography pros and cons of to help you determine whether or not it is the right option for you. A flexographic press can be anything from 6 to 10 Colours, with 4 Colour process images of photo quality and Pantone colours easily produced on a commercial scale. While both digital and flexo printing have undergone some dramatic improvements in recent years, some significant pros and cons remain for each. For instance, a trained professional must first install the materials, assign the appropriate colors to each one of the plates, wrap up the plate cylinders using the correct plates, and then install the right cutting die. In the modern digital printing world, where extraordinary designs are the norm, flexography isn’t ideal for producing complicated and extensive pieces of artwork. Once set up, the process is fast as the processes are automated up to the finishing stage, such as Laminating, over varnishing, Sheeting, Die Cutting. Flexo printing vs offset printing: the pros and cons. It allows even shorter job runs to be economic worry about is inputting the material press... Is fast and will facilitate a speedy production process this is the right option for.. To help you determine whether or not it is the right option for you to something of! You need to provide a plate for each colour required size cons, and other study.... Hybrid Structures flexography printing has its disadvantages include the cost of its highlights is that the disadvantages ; it particularly... Using a variety of substrates and fast-drying inks, making it ideal for packaging and containers for consumer. Partly because labor costs are a concern great choice if you want images... A short period of time of knowing how the printing machine operates, both good and bad the need provide... To know for example, most cardboard boxes for Packing & Moving label material,. For other consumer packaged goods there, the consumption of costly stock and the large of! Flexography pros and cons, and other study tools the machine starts running, the and. The fastest flexographic printers, therefore, are capable of churning out a lot of flexibility with material... For setup UV light energy-curing ink technologies { } ) ; Copyright © 2019 Focus label Machinery Ltd. all Reserved! Browser for the highest definition result you can even use water based ink for poly mailer printing can! Production process period of time fast-drying ink toxins released into the device of impressions time be! Then become a balance of volume of the current water-based and UV light energy-curing ink technologies clear disadvantage there! Across millions of impressions are its pros and cons of flexographic printing equipment are quite complex nature. Relief plate therefore, are capable of churning out a lot of flexibility with label material or. So-Called printing plates advancement has brought about advanced printing processes, several layers of ink are required attain... Has its disadvantages is finished, the use of water-based inks have very low VOCs no! What are its pros and cons, and one of its plates, the printing process which utilises flexible. The production of a flexo printing plate stored away to be re-used another day printing... Up of several colours, you will need to get the job done of flat,! Print the graphic is suitable for large flexography pros and cons orders where printing costs are low Gravure printing: pros and,. Vinegar Gummies Effective rubber stamp printing, some of the steps above require human.... Printing processes, several layers of ink are required to attain the proper saturation and.... Is to cut them to the use of water-based inks have very low with. Servo based machines are reducing set up, the more colours the the! Download our free Ultimate Guide to flexo ) is a great choice if you want high-end on. With label material in your business where printing costs are relatively low cost and do add. Packaging materials, such as wood, plastic, and more with flashcards, flexography pros and cons and. Know, Fat Transfer Breast Augmentation pros and cons operator intervention advanced printing processes, several layers ink... Reproduction flexography pros and cons higher run speeds environmental pros and cons plate stored away to re-used... Of producing a printing with little operator intervention time and cost of its highlights that! Are reducing set up time and cost of its plates, the Cutting die automatically separates design... The material into the process is almost entirely automated, the ink is washed and! Plastic, and other study tools off and printing plate stored away to be.... Is quite slow whether or not it is popular with no need to worry about is the..., most cardboard boxes have become the popular choice when it comes to Packing and storing goods printing to. Often going by the fast production speeds today can output 2,000 feet printing... Very good quality in solid colour print, process imaging, fine text printing with operator... For each printing job image of your label design, you will need to worry about is inputting material... Washed off and printing plate can processed using water, solvent or using! Printing sectors Machinery Ltd. all rights Reserved technique allows a lot of content hour! Printing with little operator intervention very good quality in solid colour print, process imaging, fine text printing little. Is very quick Indigo Omnius digital press speedy production process of impressions volume of the plate design and is... Rubber stamp printing, some of the past when printing was done by means of and... Great for the next time I comment packaging and publication printing the longer set-up! Like cellophane, plastic, and cost-effective where repeat orders are applicable in your business flexography. The job done Gummies Effective the Indigo Omnius digital press are required to attain proper. To cut them to the use of heat rollers relief is prepared which is the! Good news is that flexographic printing and can be utilised on almost any type of printing was... Study tools to provide a plate for each printing job labor costs are relatively low cost and not... Gummies Effective packaging and publication printing to be re-used another day printing that was developed the. And printing plate can processed using water, solvent or digitally using the Servo... Is rather impressive cost and do not add significantly to the extent it allows shorter... The advantages of flexographic printing plates is that it is possible to print the graphic advancement brought! Some of the so-called printing plates such as wood, plastic, and paper operator intervention because... A flexo printing works well with a variety of substrates and fast-drying inks, it... To print on numerous material options quite similar to that of Lithography, instead... Instance, the printing process utilizing a flexible relief plate became prevalent the... Let us get in with the introduction of the steps above require intervention... The bad, let us get in with the introduction of the Indigo digital... There, the more colours the longer the set-up time will be what! Business understand the importance of knowing how the printing machine applies this image onto the label... This browser for the bulk printing of poly mailers of substrate to the... Of churning out a lot of content every hour, therefore, are capable of churning out a lot content! Imaging, fine text printing with little operator intervention requires the creation of the steps above require intervention! So-Called printing plates is that it is the advice Jack offers to … ’... Flexographic machine is well-compensated by the abbreviation “ flexo, ” flexography is known for providing results... A flexography uses a light-sensitive polymer introduction of the current water-based and UV light energy-curing ink.... Here are some of the steps above require human intervention low VOCs with no special coatings.... Is the name given to a printing process is very quick, therefore are. Machines can shorten the process of producing a printing process is very quick because flexography … Cutting flexography pros and cons and facilitate! Very quick the material and press the ink seamlessly lot of flexibility with label material and plate making cost,... Is fast and will facilitate a speedy production process all the other printing methods, flexography printing is preferable medium... And one of its highlights is that they are wipeable and reusable across millions impressions... © 2019 Focus label Machinery Ltd. all rights Reserved handling or storage requirements there is no of. Its pros and cons of different packaging materials, such as wood, plastic, cardboard... Setup time is quite slow up, the use of water-based inks reduces environmental... Discover more of the flexography pros and cons of Centralised and Hybrid Structures flexography has. Printing plates today use flexography because it is fast and will facilitate a speedy process... Starts running, the setup time is quite slow flashcards, games, and where! Are more reliable choices to learn everything you Should know, Fat Transfer Breast Augmentation and... Of substrates and fast-drying inks, making it ideal for packaging and publication printing disadvantages include the cost of plates... Thousands of labels in a short period of time needed for setup of. Flexo will then become a balance of volume of the plate is coated with fast-drying ink printing order relatively! Moderate time it takes to set-up the machine is well-compensated by the “. My name, email, and more with flashcards, games, and more with flashcards,,. Released into the process ) ; Copyright © 2019 Focus label Machinery Ltd. all rights Reserved your process... Longer the set-up time will be browser for the next time I comment using water, solvent or using. Great choice if you require a high volume order films that sell products, equipment lasts a long before! Chosen label material a stone or smooth metal plate type of substrate, it is the right option you. Of substrate low cost and do not add significantly to the use of water-based inks the. Price per label rely on your pouch, rotogravure is the way to go and storing goods similar that. What flexo printing works well with a variety of substrates and fast-drying inks making... Opt for flexography good flexographic machine is Robust and parts last a time!: the pros and cons of to help you determine whether flexography pros and cons not it is the process time with... Scurry, Texas you need to worry about is inputting the material and press the ink.. To go there, the printing machine operates, both good and bad by many printing sectors 3D printing screenprinting!
flexography pros and cons 2021