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Discover Polyart, the synthetic paper from Arjobex. Sometimes a one-size-fits-all solution isn’t enough to optimize your prints to the quality that … Resistant to oily substances and most chemical products (i.e. UV Flexography Flexographic printing, or Flexography (often abbreviated to flexo), is a printing process that gets its name from the flexible plates it uses. Although the original use of flexographic printing was almost entirely for food packaging, time and technological advancements have made it available for many other applications now. It’s essential to weigh the pros and cons, but you could benefit the entire company, as well as your customers. The main difference with both processes is that offset printing is only done on flat surface while Flexographic printing can be used on almost any substrate with a flexible surface. This substrate troubleshooting guide helps you identify and address common issues when printing on specific materials. For each printing station, a roll of material is passed through multiple flexible rotary plates, with each flexible plate used for a single printed color. Consider the many benefits: If you are thinking about moving to flexographic printing methods, it could be an excellent time to do so. Within the flexographic printing process, it is more than the process that provides environmental benefits, the type of printing plates can move the needle as well. ), Hot & Cold Stamping Foil for Screen Printing, BOPP Film Compatible with Lamination Glue, Letterpress Photopolymer Plates (Water-Based), Water / Alcohol Washable Photopolymer Plates, Water-based Adhesive with Sleeve Temperature (Flexo), UV Adhesive for Cold Foil Printing (Flexo), UV Adhesive for Cold Foil Printing (Letterpress), UV Adhesive for Cold Foil Printing (Offset), UV Adhesive for Cold Foil Printing (Screen), Adhesives for Cigarettes (tipping and seaming), Flexo Spare Parts (Anilox, Cylinders etc. Polyart® adapts quickly to most printing processes, such as flexography, lithography, gravure, rotary letterpress, screen, as well as variable information systems such as thermal transfer, ion deposition, dot matrix, ink jet, etc. Printed electronics is a set of printing methods used to create electrical devices on various substrates. Though these two have the ability to print high-quality images on a vast array of substrates, they differ in terms of production cost. It can be used on a wide variety of substrates with a wide variety of inks. Polyart is made of high-density polyethylene (HDPE) and is therefore 100% recyclable in category 2 HDPE. Appearance: Ink extends beyond the edges of the intended printing area on the substrate. We offer a wide variety of solutions in Printing Substrates, covering the needs of professionals in the industry of Flexography (Flexo Printing).For any further information, please contact our Sales Department at commercial@novacel.gr. Roll to roll flexographic printing can also be provided on pressure-sensitive label stock, vinyl, cloth, films and other flexible substrates. Substrates characteristics and printability; Color viewing and measurements in densitometry and spectrophotometry ; Color management and output intent; Design and prepress for flexography; Calibrating a flexographic printing system through the phases of optimization, fingerprint and characterization; Hide course contents. Flexography is a method of printing that uses rotary in-line features. Synthetic substrates The most widely used synthetic substrates are polyethylene, polypropylene, polyester, PVC or vinyl, polycarbonate, etc. Get tips tailored specifically to your prints in this PDF guide. Although many substrates are widely used for flexible packaging, bio-based materials are becoming popular because of their sustainable characteristic that results in the usage of bio-based films as a flexo-packaging substrates. With Polyart® synthetic papers you can finally have everything you want. A variety of inks can be used in flexographic printing, such as solvent-based, water-based, or UV curable inks, adding to the method’s flexibility. … Refer to the links below for the Technical Specifications of the different types of Polyart Synthetic Paper: Cleaning Units for Anilox, Rotogravure Cylinders, Cliché and Spare Parts, Cleaning Units for Rotogravure Cylinders and Spare Parts, Heat Seal Adhesive for Shrink Sleeve Packaging, Solvents for wash out of washable Photopolymer Plates, Offset Printing Chemicals (Ph/FountainSolution etc. This also ensures that you can market yourself as eco-friendly and cost-effective. The possibilities are infinite. It becomes a defect when the gain compromises the image quality. It’s more versatile and diverse than gravure printing. Because of balanced physical properties, conforms well to irregular surfaces or very tight radii. ammonia, caustic soda, isopropyl alcohol). One printing process we use to print our cups is indirect flexo. Flexographic printing is the standard method for printing on packaging materials and medical product release liners. We use this process to print on colored substrates, which can present a challenge. ), Printing Chemicals (Ph/FountainSolution etc. 1. The process uses flexible printing plates made from polymer with a slightly raised print surface, to transfer the ink onto … Resistant to tearing and water, ideal for outdoor applications. ), Consumables for Exposure Units for Photopolymer Plates, Consumables for Exposure Units for Offset Plates, Self-adhesive Blanket for Hot Stamping Units. Although the original use of flexographic printing was almost entirely for food packaging, time and technological advancements have made it available for many other applications now. Our high-performance inks are formulated for a variety of substrates to improve printability, … In modern flexographic printing, the anilox roll is referred to as a type of meter or metering roller. The two major types of fluid inks used in flexography are water-base and alcohol-base. You want it all: the durability of plastic, the printability of paper? This department makes sure the press has what it needs to run. Flexographic printing is a high-speed printing process that uses fast drying UV or Water base inks, which makes it suitable for printing on a wide variety of substrates such as paper, plastic, foil, BOPP film, MPET, PET, PVC and tag material amongst others. With flexo printing (as it is often called), you can have different repeat lengths, use various inks, and more. Flexographic printing is a pressure-sensitive process. The pre-press process is extremely important for flexographic printing. Technically, dot gain occurs in every flexographic print, but is normally imperceptible. If you’re interested in learning more about Printmatics, schedule your free consultation today! The Printing Substrates are divided in the following categories: Witness the perfect marriage of paper and plastic with Polyart, the synthetic paper that's as printable as it is durable. Coated or uncoated paper, corrugated cardboard, metal, plastic film and more substrates can be printed on with flexography. You can think of it as a modern day letterpress. Flexographic label printing’s most attractive feature is its versatility. However, as I’m sure you’re already aware, this is a rapidly growing segment of the printing industry. Most likely causes: Too much pressure pushes ink out because it has no other place to go. Our unique clay coating results in supremely vivid, rich colour and gives Polyart the versatility to print in a variety of sheet fed and web print technologies. Though it can be costly to get the equipment and set it up, the price is offset by the speed and lower maintenance needs. Utilizes a wide variety of inks:It can apply water-based inks, UV curable i… Each station prints a single color. Flexography is well-suited to print continuous patterns, … THE FLEXOGRAPHIC PRINTING PRESS; Unwind and Infeed – A roll of substrate/ flexible film is fed into the printing press. And that is needed for print shops and industries. “The Cross-Over Point” Flexography and digital printing are no longer competing technologies. Alcohol-base inks are most often used to print on nonabsorbent substrates such as film and foil. Water-based Flexographic Inks. No two substrates are the same. Flexographic Printing Defects: Troubleshooting by Substrate. Are you interested in improving the management of your print or sign shop? Read on to know what’s right for your budget. Our strength is serving specialty markets. Print color will shift because you can’t totally block the substrate color with white ink. 1. With offset printing, the inked image goes from a plate to the carrier and then to the substrate. ), Offset Spare Parts (Doctor Blades, Cylinders etc. 1. It can easily be scored, folded, perforated, varnished, foil blocked, stitched and more, using standard converting equipment. Full review of your current situation to discover how you can improve your workflow for increased efficiency, Worflow automation recommendations specifically based around your shop, A live walkthrough of how you can use Printmatics to improve your bottom line AND manage your business without the headache, Gain insight into how you can get ahead of your competition. One of the most common causes of dot gain is an over-tensed substrate during printing, so reducing pressure is the first fix you should try. Our substrate heat treating and ink technology ensures an exceptionally clean and durable printed surface that can be used on a multitude of products. Flexographic printing can be used for printing on many different substrates. Flexo printing can achieve high speed production and many presses have multiple converting options integrated into the press, enabling a single pass operation. In contrast, flexographic printing is more versatile and fast. Flexographic label printing uses a flexible printing plate to transfer print onto various substrates like metallics, paper, plastics, and more. Flexographic printing uses flexible photopolymer printing plates wrapped around rotating cylinders on a web press. Flexo’s versatility and its capability of running on many different types of substrates is … It’s important to keep in mind that the plate will likely lead to image enlargement as a result of the flexible plate being stretched when attached to the plate cylinder. Of course, each printing process has its own unique features and advantages. With state-of-the-art manufacturing facilities, experienced professionals at every level, and the … It’s also important to make sure that the type of ink being used will be able to neatly print onto the substrate. They can also print on non-woven fabrics and different types of laminates. The flexographic printing technique, which is an example of a convex direct printing (Figure 11.1), is crucial for the printing of plastics.Currently, it is one of the most dynamically developing areas of the printing industry. Request a consultation with us to discuss your business goals and see if we can help you get there! Therefore, the substrate has to pass through many printing stations. Irregular pressure could be … Synthetic substrates are principally characterised by their surface energy: the interactions between the solid surface of a substrate and a liquid element (an ink or overprint varnish) is defined by the evaluation of the surface energy of the substrate … About 60 percent of the packaging industry uses flexographic printing in some way, 3 Common Mistakes That Might Be Hurting Your Shop’s Profitability, Top 4 Digital Marketing Strategies to Increase Leads For Your Print Shop, Don’t Let Outdated Inventory Management Hold Your Business Back. About 60 percent of the packaging industry uses flexographic printing in some way. The capability of printing on so many different substrates has led to the wide use of flexography for printing many common items. The technological advancements made in the flexographic printing process have led it to become very useful for producing high-quality prints rapidly. It is challenging to imagine a day without crossing flexographic printing products. That means Polyart is the perfect solution for virtually any application. Superb Versatility Offers Limitless Possibilities. Plus, because Polyart is resistant to seawater, it is perfect for drum labels, shipping labels, etc. In this video Colleen Pritchett, global business director, DuPont Advanced Printing, responds to a question about the future of flexography. Flexography is able to reliably print on a variety of substrates. Printmatics is cloud-based, intuitive Print MIS software for improving print and sign shop management. Complies with specifications for toy regulations. Meets class 10 microchip clean room specifications. To achieve the best white, … Others use substrates that are already impregnated with a first coat of white ink. Can withstand extreme heat and cold, remaining dimensionally stable up to 60° C / 140° F and down to -60° C / -76° F. Due to its good UV resistance and weathering characteristics, it will not shrink or become brittle. Polyart combines the strength of plastic with the printing quality of paper. It includes a high speed rotary process that makes flexographic printing fast, efficient, and mostly for high volume production at a lower cost. Coated or uncoated paper, corrugated cardboard, metal, plastic film and more substrates can be printed on with flexography. INX offers a complete line of solvent-based flexographic printing inks to cover the needs of the surface print packaging market. The Printing Substrates are … The types of rollers used by a flexographic printing press include: Flexographic printing can be used for printing on many different substrates. Added advantages of flexographic printing are the use of wide range of inks having various viscosities ranging from 50 to 500 cP and substrates variety, compared to gravure printing and offset printing techniques . Printing. Flexography was derived from rubber stamp printing, which became prevalent in the early 1900s. For any further information, please contact our Sales Department at commercial@novacel.gr. Such substrates may include: Such substrates may include: Films such as polyester, OPP, nylon, and PE, Papers, Carton board, Non-woven textiles, Coated or un-coated liner board. Generally, flexographic printing uses rubber plates with raised images. These plates are attached to a cylinder which rolls across the substrates transferring ink. Film tension must be closely monitored at all times during a print run to prevent any slack which can cause wrinkling, misregistration, web breaks, and other print defects. It can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, shrink film, tag stock, and paper. All your most imaginative ideas label printing ’ s still in its infancy, so there aren ’ as! 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